Orion 200i

Orion 200i Pulse Arc Welder

Whether an application requires high power welding needs or intricate, precise welds around precious components, the Orion 200i offers the most versatile, compact, and easy-to-use welding system.

  • Touchscreen Simplicity. All Orion welders are controlled digitally using your finger. No clumsy, analog knobs!
  • Digital Energy Control. Choose how you want energy delivered to your workpiece for better creative control. The most popular permanent jewelry welder in the world!
  • Broad Power Range Precision. Dial the power down or up, in one-tenth of a Joule increments, from 0.2 to 200!
  • Multiple Weld Speeds. For joint sealing, choose to weld as fast as one weld every five seconds with the 200i.
  • White-Glove Customer Service. With more than 15 years of experience, we can answer your questions.

The Most Capable Orion Pulse Arc Welder is Ready for Your Shop!

Sunstone’s Orion 200i Welder Provides:

• A very small heat affected zone during weld
• Ability to easily position welds exactly where you need them
• The versatility of welding of very small, thin, and delicate metal parts
• A wide range of metals that can be welded
• Simple and easy to use touch screen interface
• High level of precision with microscope
• Consistency and repeatability
• A simplified repair process by eliminating soldering
• Quality welds
• Very low maintenance on machine
• Small compact size designed to fit on and around any work bench

Sunstone’s Orion 200i boasts a power potential of up to 200 joules of pulse-arc weld energy. While powerful, the 200i is perfect for low power needs as well—yielding as little as 0.10 joules of energy. Even with such a large range in power, full control is maintained as the 200i is adjustable in 0.01 joule increments. 

The 200i Welding System is packed with features to give you more control, more capability, and a simpler welding process. The 200i is the most advanced and capable micro TIG or Pulse Arc Welding system in the world. The 200i has the widest range of power options, the most advanced features, and the most customizable weld.

Sunstone’s Orion 200i Welder Provides:

  • A very small heat affected zone during weld
    • Ability to easily position welds exactly where you need them
    • The versatility of welding of very small, thin, and delicate metal parts
    • A wide range of metals that can be welded
    • Simple and easy to use touch screen interface
    • High level of precision with microscope
    • Consistency and repeatability
    • A simplified repair process by eliminating soldering
    • Quality welds
    • Very low maintenance on machine
    • Small compact size designed to fit on and around any work bench

Sunstone’s Orion 200i boasts a power potential of up to 200 joules of pulse-arc weld energy. While powerful, the 200i is perfect for low power needs as well—yielding as little as 0.10 joules of energy. Even with such a large range in power, full control is maintained as the 200i is adjustable in 0.01 joule increments. 

The 200i Welding System is packed with features to give you more control, more capability, and a simpler welding process. The 200i is the most advanced and capable micro TIG or Pulse Arc Welding system in the world. The 200i has the widest range of power options, the most advanced features, and the most customizable weld.

How Does it Work?

Electrical Energy – Plasma Discharge

Micro TIG/Pulse Arc welding uses electrical energy to create a plasma discharge.  The high-temperature plasma, in turn, melts metal in a small spot. This process takes place in milliseconds. The process is clean and very controllable – perfect for intricate and minute welding applications on precious and non-precious metals!. Filler metal can also be added to build up joints and create strong and reliable weld “beads”, or weld seams.

Two in One Combo

The Orion is a Micro TIG (also known as Pulse-arc) welder and a capacitive discharge resistance welder in one. This combination of abilities allows for infinite creative possibilities.  In its “Arc Mode” (micro TIG/pulse-arc welding), the can be used to perform permanent welds, add metal, and do a variety of other amazing and time-saving applications. In its “Tack Mode” (capacitive discharge resistance welding), the can be used to temporarily position parts before welding or soldering.

Basic Principle – How to use

  1. Attach The Grounding Clip
  2. Use the Specialized Microscope that is focused on the Welding Electrode Tip.
  3. Simply Touch the workpiece to the electrode and a weld is triggered.
  4. The Orion Welding system will Automatically adjust to your pressure and detect electrode liftoff.
  5. A Perfect Weld Every Time!
 
Sunstone Orion 100c
Orion 200i Pulse Arc Welder